Custom inserts for hinged boxes has very little tooling. A foam(no cavity) insert made to fit snugly in a hinged box will require no tooling. A foam tray made to fit in the hinged box with a custom cavity size or with multiple cavities has a standard NRE of $ 95. These custom inserts are priced based on volume with no minimum. Materials include anti-static pink foam, conductive black foam, PE foam, polyurethane foam, and EPE. EPE foam is also called beaded foam and is a excellent non abrasive material. More information is available on FOAM TRAYS PAGE.
Custom thermoformed inserts are also available for the plastic hinged boxes. NRE for plastic insert trays is generally in the $ 750 – $ 1250 range. This includes mold and dies with custom cavity sizes and other standard features. Materials include ESD and Non ESD styrene, PETG, PVC and other plastics.
100’S of sizes are available and few are listed on the website. Contact customer service for detailed sizes and options. These products are good for low to high volume applications. Options are too many to list here and we are glad to assist by phone or email. A few of the stock packaging boxes are available at Plastic Hinged Boxes Page.